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Ball Grid Array Rework

What is a BGA?


BGA means Ball Grid Array. A BGA cosists of a small thin PCB, called interposer, and the electrical circuit as a silicon die mounted on its top side and covered by a plastic case. On the interposer's underside is a grid array of solder balls. The interposer contains conducting paths and vias that connect the contacts of the die to the solder balls.

BGA usually don't need additional solder to be attached and electrically connected to the PCB. During reflow the solder balls are recasted and transfered into diabolo shaped columns connecting the pads on the PCB to those on the interposer. This way matching tolerances and warpage may be compensated by slight height variations of the single columns.

During reflow a BGA should not be touched. This will allow the component to "swim in" freely and thus self alignment is possible.

BGA's are reworkable components. Defective ones or such that are soldered in the wrong way round by mistake can be reworked by using any FINEPLACER® rework station, e.g. a JUMBO, MICRO, PICO or CRS. If larger amounts of PCB with the same defect have to be repaired, an automatic rework station FINEPLACER® Micro HVR maybe useful.

Repair of solder bridge on BGA back to top
 

Once the defective ball(s) has been identified, the first repair step is to load the device into a fixture that will support the substrate (ball side up). It is advantageous to design a fixture that can be used for multiple substrates, independent of the interposer size. With today’s rework equipment, the use of a solder removal process typically is used. If the ball(s) that is being reworked is located in the center of the BGA package, it becomes difficult for an operator to use the older, standard approach of solder wick and a soldering iron to remove the deformed ball. As with the soldering profile, the solder removal process must also be established so as not to disturb the neighboring solder balls that already pass testing.

The video shows removal of the solder bridge performed with FINEPLACER® Micro rework station.

Related Products back to top
 

FINEPLACER® Pico RS (modular rework system for smallest components and mobile devices)
FINEPLACER® Micro RS (modular rework system for advanced and standard rework)
FINEPLACER® Micro HVR (automatic rework station for advanced and standard rework)
FINEPLACER® CRS (compact rework system for advanced and standard rework)
FINEPLACER® Jumbo (modular rework system for very large board sizes)
FINEPLACER® Jumbo HVR (automatic rework station for very large board sizes and standard rework applications)

*the configuration shown on the picture may contain optional modules 

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Applications | Rework & Repair | BGA Rework